Sunday, August 7 2011
More Swiss fun! As we’ve mentioned before, this has been our
Summer of Switzerland, so we’ve been trying to get in as many local travels as
possible to really get to know the country we’ve called home for over a year. One trip we’ve been meaning to do for quite
awhile, but just haven’t squeezed it in yet, was a day trip the Gruyère region to visit a cheese
factory, chocolate factory, and an underrated castle.
Our first stop was the
actual town of Gruyères (not to be
confused with the region of Gruyère) for some cheese! If the name Gruyères (pronounced “Gree-air”)
sounds familiar to you, it’s because this cheese is known across the world
(well, definitely in the United States at least). Today it’s mainly produced in France, but as
the name suggests, it originated in this medieval town.
Once you understand the
cheese making process, you realize that it’s pretty much the same process for
every cheese maker out there. To
summarize, first you heat the milk, then add the “starter” which begins the
curdling process. Let the milk sit for a
specific amount of time until the curds have formed, then stir with a sharp
object to separate the curds from the whey.
Those first steps take place in the two large mixing pots seen
below. Next, place the curds in the
forming cases and add pressure to squeeze even more whey out of the cheese and
eventually it becomes as condensed as needed.
You can see these white forming cases to the left of the large mixing
pots. After a salt bath and a long shelf
life, you basically have cheese. Simple,
huh?
| The aging cellar |
| The salt bath |
(This video shows the curd/whey mixture being sucked from the mixing pot to the forming cases)
All the Gruyère cheese is made
with milk from the Alpine cows like those we’ve seen on our hikes around
Switzerland this summer. The cow
statistics we learned were staggering!
Fact #1: a cow eats 100 kg of grass and drinks 85 liters of water PER
DAY(!) which allows them to produce 25 liters of milk each day. While this is a lot of “materials”, it only
translates into a relatively small amount of cheese – about 2 kg of cheese from
25 liters of milk.
At the end of the tour we
were able to take a peek into the aging cellar.
We watched with curiosity as an unmanned robot went about its business
of flipping all the cheeses (and for some reason the factory added some eerie
music in the background). :)
If there’s ever been an out of place landmark, it’s the H.R. Giger Museum. Why is it out of place? Well, H.R. Giger is the artist that inspired the design of Ridley Scott’s ‘Alien’ from the popular movie series. Imagine the surprise when we look one direction at this stunning Swiss town and landscape, then out of nowhere find the H.R. Giger museum and café/pub next door, which was decked out with everything “Giger.” Bizarre.
There was even some
interesting history to go along with the atmosphere. We started off the tour with an interesting
video on Gruyères’ history in the region.
Many battles were fought between the different (although now-unified)
cantons of Switzerland, as well as some nearby French towns. Interesting artifacts included:
Three capes of the Golden Fleece Order, part of the war
bounty captured in a battle against the Duke of Burgundy (France).
Minted coins by the last
count of Gruyères, Count Michael (1572).
In financial trouble after squandering his wealth, Michael minted coins
with his image but they quickly became worthless as the more powerful regions
of Bern and Fribourg placed heavy fines on their use.
A severed hand, which had
numerous wild stories told about its origin over time (after modern scientific
study, it turns out that it’s likely the hand of an Egyptian mummy that somehow
made it to Gruyères).
Altogether a pleasant surprise for
an otherwise overlooked castle!
Once inside we couldn’t help
but think of Willy Wonka’s chocolate factory, but this was not nearly as
eccentric/creepy. We made our way
through a well-designed set of exhibits/rooms that creatively explained the
history of Callier chocolate in the Gruyère region. The most interesting part of the tour was the
live “assembly line” of chocolate making on display which ended with a crazy
robot arm picking up chocolates (video below).
The tour culminated with a room of “free” (included in the price)
chocolate samples that we ate until we literally felt a little sick. There were so many to try!
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